Process of Progressive Tooling using Modern Technology

The Industrial Revolution has taken manufacturing industries by storm, and a huge wave of change is being experienced across the globe. Precision metal stamping industry is simultaneously changing the approach, methodology, and process of operations in order to keep up with the revolution and deliver the best to their clients. Modern technology has changed one of the aspects of metal stamping, namely progressive tooling. Mass production of metal components takes place every day with the use of progressive tooling, and here is a look at how modern technology is shaping the overall process.

Progressive Tooling In Our Times

The progressive tooling is used in the metal stamping machines to work with the raw sheet metal and finish it into 3D parts or components. In today’s world of precision metal stamping, progressive tooling is widely used to achieve durability, stability, efficiency, precision, and reliability on metal components. A huge range of requirements can be catered to by the progressive tooling. Progressive as the name suggests helps during the metal stamping in a progressive manner and more than one operation can be conducted using the appropriate tooling and process. The tool is designed to utilize several work processes and perform varied operations on the single raw material and takes the basic stamping to a highly detailed level of operation.

Use of Modern Technology in Progressive Tooling

The latest technology has changed the face of the metal stamping industry, and every manufacturer
that wants to stay ahead of the competitive curve will need to ensure that they are in line with
the program.

Here are some of the ways modern technology is shaping up the process of progressive tooling:

Design Software: There have been several new changes in software technology in the last few years. It is the same in progressive tooling as well. Software such as AutoCAD with diemaker, and the likes, have experienced a major transformation in recent times. The creative team of design engineers along with tool and die makers create unique designs and efficient processes to ensure that a lot of time in this process is saved. The end goal of design teams is to make sure that the progressive metal stamping goes smoothly without any hiccups. The software is specifically designed to cater to the needs of progressive tooling designers, and this makes it easier to create unique designs in metal stamping.

Automation: There is a wide scope of automation in tool and die design. Modern technology enables the stampers to explore automation possibilities in the right areas and make the best out of it. In our times, RPA or robotic process automation is used in several stages of progressive tooling. This advanced technology helps to reduce the repetitive manual and mechanical processes and the cognitive skills of the workforce can be put to better use in areas where it is much required. On the other hand, automation also helps to reduce stamping costs for the clients.

Advanced QA Processes: In our times, the QA or quality assurance processes have seen a major shift as well. Modern technology has helped introduce several computing measures such as sensitive sensors, tools, and the likes to identify any flaws in the earlier stages of the work. Progressive tooling is designed to accommodate more than one operation on the stamping presses, and there are increased chances of something going wrong as the parts progress from one press to another. Th strategically implemented QA tools and techniques help to identify the flaws and implement corrective measures on time. This helps to save a lot of time, effort, scrap material, and a huge amount of money for clients.

Eigen: A Reliable Progressive Tooling Partner

Eigen has been in the precision metal stamping industry for over 13 years. Progressive tooling is one of the specialties of the manufacturer serving a wide range of industries from across the globe. The manufacturer is equipped with an in-house top of the line tool and die design works to cater to industries such as automobile, aerospace, defense, electrical & electronics, industrial engineering, and so on. Eigen has successfully designed complex press tool profiles with 45 stages equipped to design and manufacture even more complex designs. We have been renowned to deliver lowest cycle times per part for high volume requirements. If you are looking for a reliable progressive tool and die design manufacturer, get in touch with us to explore several possibilities.

Progressive Die and Stamping to Save Money

In this age of technology and fast moving world, it can be a challenge for companies to save money on a regular basis. One of the most common requirements for most organizations is the metal stamping. There are several approaches and techniques available to carry out metal stamping. However, progressive die and stamping is considered to be one of the best these days. Well, if you are planning for a major metal stamping project in the near future, progressive die and stamping can save money for you. It is good to know the top benefits of this approach that will save money for you.

What Exactly is Progressive Die Stamping?

This is a forming process that is designed to utilize a wide range of stamping stations in order to perform simultaneous operations. The coil or metal when fed in the press machines the operations are performed simultaneously. As the metal strip is processed through the stamping die, the final metal work piece is then developed. The metal strip moves through the drawing process and this is then exposed through a series progressive die station that changes configurations according to the specific requirements. So there are a series of stamping works that are used to create the final product.

·         Adds Speed in Production

Progressive die metal stamping works on the principle of continuous feeding of the raw material. The feed is done through the different die stations of the tool. The process is designed in a way that you can create more parts in a shorter period of time. The time taken to get metal stamping done is faster when compared to the traditional machining option. When it comes to project involving high volume parts the progressive die and stamping helps to achieve lowest cycle times per part. This feature helps you save money in your overall tasks.

·         Saves Money in Raw Material

One of the most common draw backs of the traditional stamping is more scrap material. Scrap material adds more cost to the client company. The metal work in this approach involves coining, bending, punching, and several other ways that help in modifying metal into several other ways that you may want to achieve. There is a vast variety of material used, and so less scrap is produced over a period of time. The end part shape is achieved after a lot of processes that take place in a progression. In this process, a vast majority of material is used. As a result, the progressive die and stamping will help to provide the most cost efficient material in a long run.

·         Quick Setup of Tool

Time is one of the most important assets for any project. In the progressive metal stamping die, the setup time is much less. So when compared to the traditional setups and what is achieved in multiple setups, the single operation can encompass all of these. This helps to come up with more cost effective piece per part. As a result, the clients are able to save money in their overall process.

·         Continuous Running of Machines

Important benefit is also that there is a continuous feeding of raw material. Longer runs in turn help to save a lot of other minor processes that are involved in stoppage, feeding, and restarting the machines for operation. So there is no need to constantly adjust the tool once it is set. As a result, the parts can be easily produced in a much shorter time with the progressive die and stamping. In the overall process, this approach helps the company to save money.

·         Helps With Low Cost Per Part

All the aspects, processes, and planning in progressive die stamping help you to reduce the overall cost of your project. This is the reason why many companies these days opt for progressive die stamping as their preferred methods of metal stamping. You are able to create robust parts in an expeditious manner and this helps you save money in the long term.

All of the processes in the progressive die and stamping are designed to help clients save cost. However, there might be several technicalities that may not permit the use of this approach at this time. If this is the case then the metal stamping company will communicate the same.

Eigen’s Expertise in Progressive Die and Stamping

Eigen has a state of the art in-house tooling room where the creative minds are constantly up to something. Well, the progressive die and stamping require dedicated efforts from the tasks to implement the best practices. The engineers take time to understand the customer’s expectations and design tools accordingly. The company has successfully developed complex die and stamping tools over a period of time and makes sure that the clients benefit in all of the projects handled. 

Punch and Die: Choose the Best Suppliers

Stamping parts are widely needed for industries to flourish. For example, we cannot imagine an automotive industry without stamped parts. There is a lot of metal stamping requirement across the industries. However, not many people are aware about the difference that punch and die makes. Well, die is a generic term that refers to tooling that is used in the stamping of parts. An assembly of die set consists of female and male component which is the actual tool that produces the stamping. There are numerous metal stamping suppliers out there, how do you choose the best one? Here’s your guide to help choose the best punch and die suppliers:

· Set Up Your Criteria

One of the first things that you need to do is to setup your criteria. What do you look forward in your project? What are some of the things that are crucial for you and the things that are not so important? For example, in punch and die suppliers are you looking at timely delivery, affordable rates, experienced professionals, or so on.  This will help you narrow down your options from the hundreds available out there. This may also include issues such as:

·         Maximum and minimum quantities

·         Look at lead time from the receipt to delivery

·         The delivery methods

·         Handling and storage facilities

·         Process for quality assurance

·         Specific production policies

When you setup your criteria for punch and die suppliers, it will help you make a wise choice.

·         Carefully Monitor The Performance

Another important thing that you need to do is to carefully monitor the supplier performance as well. It is possible for even the most reliable suppliers to slip up. So make sure that there is a direct point with the punch and die suppliers. This will help you understand their performance better. There are numerous suppliers available out there and all of them promise to provide you the most efficient results. However, with it comes to performance it is good to also try and see if you can talk to their past clients. The past or current clients will be able to help you get a clear picture about how the company performs, the commitment, dedication towards satisfying clients, and so on. This will help you get a clear idea about what to expect from the suppliers in a long term.

·         What Is The Price of Service?

Affordability of punch and die service is one of the key components of choosing your supplier. If you want to make good use of your finances then make sure that you only opt for suppliers that are providing competitive prices. There are numerous suppliers out there, and if you search well, you can get hold of the best options. In this regard, you need to be careful as well because the cheap ones do not necessarily mean that they represent best value for money. If the end result is poor then you will have to incur more cost in the later stage.

·         Look for Reliability

When choosing punches and die suppliers, reliability is another important aspect that you need to consider. The suppliers that are reliable will deliver perfect results at all times. Usually, it is the larger suppliers that are more reliable because they have enough resources to handle several different departments efficiently. However, in some instances small suppliers are also a good choice because they sure can help you in undivided attention with their service. The suppliers need to be efficient enough to respond to all your queries on time.

·         Are They Stable Enough?

It is good to look for suppliers that are experienced in this business for long. If you are planning for a long term project then efficiency is really important in the punch and die supplier. Check for the credit history market stand, the clientele base, and other such things. This will help you get a good idea about whether or not the supplier will sustain and deliver according to your requirements. It is really good to find whether the business has a good global clientele as well because it shows that the suppliers have good reputation in the international market.

Eigen: State of the Art Tool Room

For all your punch and die needs, Eigen engineering assures the best services that are available. With over 20 years of experience in precision metal stamping industry, you can be sure of unparallel services from Eigen. The experienced staff at Eigen works consistently to make sure that the clients are always satisfied. Once the requirement for punch and die comes in, the efficient team starts charting out a detailed plan. Once a project is handed over to Eigen you can be sure that end result will be perfect.

What To Look At In Automotive Stamping?

Given the rate of increase, there is a huge demand for automotive stamping across the globe. The automotive industry is thriving and so there is an increased need to get the best precision metal stamping done for automobiles. In order to be successful in this industry, the companies need to plan well in advance about the future needs and there are several ways of doing it. Rather than looking at just the basics, the automotive industry ensures that they get the best results in automotive stamping.

Planning Well In Advance

Automotive industry has a lot of new models to offer. Although currently it may seem as if the industry is full with all the models that can be offered, but there is a lot of work that is going on in the background. The future launches, machine designs, metal components stampings, and everything else need to be planned well in advance. So as an automotive industry are you planning to look for better automotive stamping company? If yes, there are numerous ways to do so. At times most industries get confused because of the available stamping options in the market, but here are some of the basic things to look out for a successful automotive stamping venture.

·         Look At The Experience

Experience of an automotive stamping company is crucial for the success in the long run. No chance for mistake is what makes it a success. Well, the experienced automotive stamping company will make sure that everything delivered to the company is as per the industrial standards. You need to look at the experience of the company and employers because this is what will help you understand the depth of a company and the years that they have provided best services.

·         Look At The Reputation

Automotivestamping is all about best quality. So in order to get the best of stamping results, you need to also look at the reputation of the stamping company. Reputation cannot be just attained with providing quality once or twice. The company has to provide great quality for years together if they want to be successful in creating a good reputation in the market. So make sure to look for their reputation in the market. Talk to their past clients and see what kind of name they have with them. Talk to other automotive industries as well in order to get a clear picture about what you can expect from this company.

·         What Is The Technology Used?

Automotive industry is coming up with new and updated technology at all times. So what makes this possible? Well, it is their initiative to provide the best to their clients at all times. What does automotive stamping do to make sure that they give the best product to their clients. Well, the company looks for ways to ensure that the latest technology is used so that clients can get the best results in whatever stamping they are looking for. So you need to check for the technology used in stamping and how it is better than others.

·         Is There Proper Quality Control Department?

Well, you will only get to know this fact if you personally visit the production area. You need to pay a personal visit to the plant and then look at how this is being implemented on the floor. The company which has quality control measures will ensure that they look at every aspect of automotive stamping from the design to delivery of a component. There is no chance of error here because even slightest of errors in quality will have a huge impact in the overall production goals and cost of the project as well. So make sure that you personally visit the plant and see how these measures are implemented on floor level.

·         Quality And Quantity

On one hand quality is important for automotive stamping, but you need to make sure that you also look for quantity because that is what you will need as the production on your end increases. How can you ensure that the company will stick to their quantity goals promised? If you look at their capabilities it will help you understand the results that you can expect from them in the long term. It is best to go with automotive stamping company that has long term goals and predefined strategies for growth.

Eigen: The Best Automotive Partner

Eigen engineering has been in the field of precision metal stamping from the last 20 years and throughout these years the company has ensured to live up to their best standards of services to clients. The company specializes in automotive stamping and provides the best results to their clients from not just India but also across the globe. Once the project comes in, the creative teams working together leave no stone turned to provide ultimate satisfaction to customers in quality, quantity, and timely delivery at all times.

Some Of The Top Injection Molding Tools And Their Benefits

Injection molding is one of the most widely used process to create several things such as automotive parts, components, packaging, bottle caps, wire spools, musical instruments, and several other plastic components that you see today. When it comes to the most common method of manufacturing, injection molding tools are widely used. The tools are designed to achieve a high volume of the same object.

· A material hopper

In injection molding tools, one of the first is material hopper. This loader helps provide optimum functionality in injection molding. These are designed to ensure a consistent and reliable flow of raw material to the machine. This helps take the raw material to processing equipment. In our technologically advanced times it is not really challenging to find a wide array of these available. So the injection molding company prefers to go for the ones that provide maximum output and adds more reliability to the whole functionality.

· Screw type plunger

As the material moves towards the processing equipment, the screw type plunger helps to slowly move the granules forward. The plastic is then forced to get in a heated chamber and then it is melted. The work of a screw type plunger is simple but yet plays a crucial role in the whole functionality. It helps the plastic to slowly and steadily move in the right direction. There are lot of settings that are possible in this regard and so the injection molding companies can customize according to their specific needs.

· A heating unit

As the name suggests a heating unit is designed to melt the plastic resin. Well, this aspect of the complete functioning helps in melting the plastic to appropriate degree. The melted plastic is then forced through a nozzle and it rests against the mold. There is a gate on mold cavity and the melted plastic enters through it. Once the part enters into a mold, it helps to take shape.

· The mold or die

Molds are expensive to design and manufacture. These are usually only used when there is a mass production. The chice of material to build a mold varies and there are a wide range of choices depending upon the cost, project need, and preferences. Regardless of what material is used for construction you can be sure that mold or die are essential for efficient results.

What are some of the benefits?

Gone are the days when there was a repetition of process and hard work was expected in every area of work. Nowadays, smart work is expected from the employees and the manufacturers ensure that the tools and equipments used are smart as well. Here are some of the top benefits of injection molding tools:

·    One of the first and foremost is mass production of plastic equipments. This is possible because efficient tools help to accomplish more in less time. All that is needed is good equipment and that itself will do the work.

·    Good finishing is possible with the efficient injection molding tools. When investment is done in the  efficient tools, the end result is good. The plastic when out of mold is as good as a finished product. With just a little work it can be out for delivery.

·    The time spent on manual processes is reduced. As the tools do most of the work, all that the employees need to do is to spend their time on planning the project and ensuring that clients are kept happy at all times.

·    The overall project of plastic molding is done in a cost effective way. This helps the clients who are looking at bulk production. 

Top quality is assured

When it comes to plastic injection molding tools, one of the important things that should be kept in mind is that top quality is achieved. This is one of the most important aspects that the clients look for. So with just a little effort on their part, the client company is able to achieve top quality of products. However, the manufacturers also need to ensure that a proper quality control department is in place so that every product going to clients can be of the best quality.

Eigen is experienced injection molding company

Eigen engineering is one of the few companies that has expertise in injection molding. The company is in this field from the last 20 years and ensures that clients are always provided with the most efficient services. The employees working here are regularly trained with the updated technology and processes to help them implement it. The quality control department ensures stringent procedures are followed so that nothing goes out sub standard. All that the clients need to do is to spell out their requirements, and Eigen will ensure that perfect results are delivered.