Progressive Die and Stamping to Save Money

In this age of technology and fast moving world, it can be a challenge for companies to save money on a regular basis. One of the most common requirements for most organizations is the metal stamping. There are several approaches and techniques available to carry out metal stamping. However, progressive die and stamping is considered to be one of the best these days. Well, if you are planning for a major metal stamping project in the near future, progressive die and stamping can save money for you. It is good to know the top benefits of this approach that will save money for you.

What Exactly is Progressive Die Stamping?

This is a forming process that is designed to utilize a wide range of stamping stations in order to perform simultaneous operations. The coil or metal when fed in the press machines the operations are performed simultaneously. As the metal strip is processed through the stamping die, the final metal work piece is then developed. The metal strip moves through the drawing process and this is then exposed through a series progressive die station that changes configurations according to the specific requirements. So there are a series of stamping works that are used to create the final product.

·         Adds Speed in Production

Progressive die metal stamping works on the principle of continuous feeding of the raw material. The feed is done through the different die stations of the tool. The process is designed in a way that you can create more parts in a shorter period of time. The time taken to get metal stamping done is faster when compared to the traditional machining option. When it comes to project involving high volume parts the progressive die and stamping helps to achieve lowest cycle times per part. This feature helps you save money in your overall tasks.

·         Saves Money in Raw Material

One of the most common draw backs of the traditional stamping is more scrap material. Scrap material adds more cost to the client company. The metal work in this approach involves coining, bending, punching, and several other ways that help in modifying metal into several other ways that you may want to achieve. There is a vast variety of material used, and so less scrap is produced over a period of time. The end part shape is achieved after a lot of processes that take place in a progression. In this process, a vast majority of material is used. As a result, the progressive die and stamping will help to provide the most cost efficient material in a long run.

·         Quick Setup of Tool

Time is one of the most important assets for any project. In the progressive metal stamping die, the setup time is much less. So when compared to the traditional setups and what is achieved in multiple setups, the single operation can encompass all of these. This helps to come up with more cost effective piece per part. As a result, the clients are able to save money in their overall process.

·         Continuous Running of Machines

Important benefit is also that there is a continuous feeding of raw material. Longer runs in turn help to save a lot of other minor processes that are involved in stoppage, feeding, and restarting the machines for operation. So there is no need to constantly adjust the tool once it is set. As a result, the parts can be easily produced in a much shorter time with the progressive die and stamping. In the overall process, this approach helps the company to save money.

·         Helps With Low Cost Per Part

All the aspects, processes, and planning in progressive die stamping help you to reduce the overall cost of your project. This is the reason why many companies these days opt for progressive die stamping as their preferred methods of metal stamping. You are able to create robust parts in an expeditious manner and this helps you save money in the long term.

All of the processes in the progressive die and stamping are designed to help clients save cost. However, there might be several technicalities that may not permit the use of this approach at this time. If this is the case then the metal stamping company will communicate the same.

Eigen’s Expertise in Progressive Die and Stamping

Eigen has a state of the art in-house tooling room where the creative minds are constantly up to something. Well, the progressive die and stamping require dedicated efforts from the tasks to implement the best practices. The engineers take time to understand the customer’s expectations and design tools accordingly. The company has successfully developed complex die and stamping tools over a period of time and makes sure that the clients benefit in all of the projects handled. 

Punch and Die: Choose the Best Suppliers

Stamping parts are widely needed for industries to flourish. For example, we cannot imagine an automotive industry without stamped parts. There is a lot of metal stamping requirement across the industries. However, not many people are aware about the difference that punch and die makes. Well, die is a generic term that refers to tooling that is used in the stamping of parts. An assembly of die set consists of female and male component which is the actual tool that produces the stamping. There are numerous metal stamping suppliers out there, how do you choose the best one? Here’s your guide to help choose the best punch and die suppliers:

· Set Up Your Criteria

One of the first things that you need to do is to setup your criteria. What do you look forward in your project? What are some of the things that are crucial for you and the things that are not so important? For example, in punch and die suppliers are you looking at timely delivery, affordable rates, experienced professionals, or so on.  This will help you narrow down your options from the hundreds available out there. This may also include issues such as:

·         Maximum and minimum quantities

·         Look at lead time from the receipt to delivery

·         The delivery methods

·         Handling and storage facilities

·         Process for quality assurance

·         Specific production policies

When you setup your criteria for punch and die suppliers, it will help you make a wise choice.

·         Carefully Monitor The Performance

Another important thing that you need to do is to carefully monitor the supplier performance as well. It is possible for even the most reliable suppliers to slip up. So make sure that there is a direct point with the punch and die suppliers. This will help you understand their performance better. There are numerous suppliers available out there and all of them promise to provide you the most efficient results. However, with it comes to performance it is good to also try and see if you can talk to their past clients. The past or current clients will be able to help you get a clear picture about how the company performs, the commitment, dedication towards satisfying clients, and so on. This will help you get a clear idea about what to expect from the suppliers in a long term.

·         What Is The Price of Service?

Affordability of punch and die service is one of the key components of choosing your supplier. If you want to make good use of your finances then make sure that you only opt for suppliers that are providing competitive prices. There are numerous suppliers out there, and if you search well, you can get hold of the best options. In this regard, you need to be careful as well because the cheap ones do not necessarily mean that they represent best value for money. If the end result is poor then you will have to incur more cost in the later stage.

·         Look for Reliability

When choosing punches and die suppliers, reliability is another important aspect that you need to consider. The suppliers that are reliable will deliver perfect results at all times. Usually, it is the larger suppliers that are more reliable because they have enough resources to handle several different departments efficiently. However, in some instances small suppliers are also a good choice because they sure can help you in undivided attention with their service. The suppliers need to be efficient enough to respond to all your queries on time.

·         Are They Stable Enough?

It is good to look for suppliers that are experienced in this business for long. If you are planning for a long term project then efficiency is really important in the punch and die supplier. Check for the credit history market stand, the clientele base, and other such things. This will help you get a good idea about whether or not the supplier will sustain and deliver according to your requirements. It is really good to find whether the business has a good global clientele as well because it shows that the suppliers have good reputation in the international market.

Eigen: State of the Art Tool Room

For all your punch and die needs, Eigen engineering assures the best services that are available. With over 20 years of experience in precision metal stamping industry, you can be sure of unparallel services from Eigen. The experienced staff at Eigen works consistently to make sure that the clients are always satisfied. Once the requirement for punch and die comes in, the efficient team starts charting out a detailed plan. Once a project is handed over to Eigen you can be sure that end result will be perfect.