Tuesday 21 July 2020

Process of Progressive Tooling using Modern Technology

The Industrial Revolution has taken manufacturing industries by storm, and a huge wave of change is being experienced across the globe. Precision metal stamping industry is simultaneously changing the approach, methodology, and process of operations in order to keep up with the revolution and deliver the best to their clients. Modern technology has changed one of the aspects of metal stamping, namely progressive tooling. Mass production of metal components takes place every day with the use of progressive tooling, and here is a look at how modern technology is shaping the overall process.


Progressive Tooling In Our Times

The progressive tooling is used in the metal stamping machines to work with the raw sheet metal and finish it into 3D parts or components. In today’s world of precision metal stamping, progressive tooling is widely used to achieve durability, stability, efficiency, precision, and reliability on metal components. A huge range of requirements can be catered to by the progressive tooling. Progressive as the name suggests helps during the metal stamping in a progressive manner and more than one operation can be conducted using the appropriate tooling and process. The tool is designed to utilize several work processes and perform varied operations on the single raw material and takes the basic stamping to a highly detailed level of operation.

Use of Modern Technology in Progressive Tooling

The latest technology has changed the face of the metal stamping industry, and every manufacturer
that wants to stay ahead of the competitive curve will need to ensure that they are in line with
the program.

Here are some of the ways modern technology is shaping up the process of progressive tooling:

Design Software: There have been several new changes in software technology in the last few years. It is the same in progressive tooling as well. Software such as AutoCAD with diemaker, and the likes, have experienced a major transformation in recent times. The creative team of design engineers along with tool and die makers create unique designs and efficient processes to ensure that a lot of time in this process is saved. The end goal of design teams is to make sure that the progressive metal stamping goes smoothly without any hiccups. The software is specifically designed to cater to the needs of progressive tooling designers, and this makes it easier to create unique designs in metal stamping.

Automation: There is a wide scope of automation in tool and die design. Modern technology enables the stampers to explore automation possibilities in the right areas and make the best out of it. In our times, RPA or robotic process automation is used in several stages of progressive tooling. This advanced technology helps to reduce the repetitive manual and mechanical processes and the cognitive skills of the workforce can be put to better use in areas where it is much required. On the other hand, automation also helps to reduce stamping costs for the clients.

Advanced QA Processes: In our times, the QA or quality assurance processes have seen a major shift as well. Modern technology has helped introduce several computing measures such as sensitive sensors, tools, and the likes to identify any flaws in the earlier stages of the work. Progressive tooling is designed to accommodate more than one operation on the stamping presses, and there are increased chances of something going wrong as the parts progress from one press to another. Th strategically implemented QA tools and techniques help to identify the flaws and implement corrective measures on time. This helps to save a lot of time, effort, scrap material, and a huge amount of money for clients.

Eigen: A Reliable Progressive Tooling Partner

Eigen has been in the precision metal stamping industry for over 13 years. Progressive tooling is one of the specialties of the manufacturer serving a wide range of industries from across the globe. The manufacturer is equipped with an in-house top of the line tool and die design works to cater to industries such as automobile, aerospace, defense, electrical & electronics, industrial engineering, and so on. Eigen has successfully designed complex press tool profiles with 45 stages equipped to design and manufacture even more complex designs. We have been renowned to deliver lowest cycle times per part for high volume requirements. If you are looking for a reliable progressive tool and die design manufacturer, get in touch with us to explore several possibilities.

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